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Non-Road Boards => Off-Topic => Topic started by: kernals12 on February 10, 2025, 03:08:25 AM

Title: The Military Wants Ceramic Submarine Hulls
Post by: kernals12 on February 10, 2025, 03:08:25 AM
Believe it or not, ceramics, as a class of materials, are stronger than metals, in addition to being able to withstand extreme temperatures, resist corrosion, and be easily molded into arbitrary shapes. But as we all know, ceramics are very brittle. But the geniuses at DARPA think that this problem can be solved and have put out a contract (https://www.darpa.mil/research/programs/intact-intrinsically-tough) for it. Their interest in it is for "airframes, turbine disks, ground vehicle chassis, or submarine hulls.". But the civilian uses would have an impact rivalling that of DARPA's most famous invention; the internet.
Title: Re: The Military Wants Ceramic Submarine Hulls
Post by: Road Hog on February 14, 2025, 09:02:47 PM
DARPA would be better off pursuing artificial diamond materials. Hardest material known to man, its manufacture is already longstanding & the carbon use would help the ecology.
Title: Re: The Military Wants Ceramic Submarine Hulls
Post by: kernals12 on February 14, 2025, 09:07:51 PM
Quote from: Road Hog on February 14, 2025, 09:02:47 PMDARPA would be better off pursuing artificial diamond materials. Hardest material known to man, its manufacture is already longstanding & the carbon use would help the ecology.
Diamonds would need to be cut in cost by several orders of magnitude before they could be used to build submarines.

Ceramics otoh are already very cheap.
Title: Re: The Military Wants Ceramic Submarine Hulls
Post by: Road Hog on February 14, 2025, 09:17:17 PM
Quote from: kernals12 on February 14, 2025, 09:07:51 PM
Quote from: Road Hog on February 14, 2025, 09:02:47 PMDARPA would be better off pursuing artificial diamond materials. Hardest material known to man, its manufacture is already longstanding & the carbon use would help the ecology.
Diamonds would need to be cut in cost by several orders of magnitude before they could be used to build submarines.

Ceramics otoh are already very cheap.
Economy of scale.
Title: Re: The Military Wants Ceramic Submarine Hulls
Post by: kernals12 on February 15, 2025, 01:05:35 PM
Quote from: Road Hog on February 14, 2025, 09:17:17 PM
Quote from: kernals12 on February 14, 2025, 09:07:51 PM
Quote from: Road Hog on February 14, 2025, 09:02:47 PMDARPA would be better off pursuing artificial diamond materials. Hardest material known to man, its manufacture is already longstanding & the carbon use would help the ecology.
Diamonds would need to be cut in cost by several orders of magnitude before they could be used to build submarines.

Ceramics otoh are already very cheap.
Economy of scale.
Artificial diamonds are already mass produced. It takes 2 weeks under extremely high pressure under current processes, which is expensive. And even if that wasn't an issue, diamonds are very difficult to work with and they are quite fragile. Not very desirable for making a submarine hull.
Title: Re: The Military Wants Ceramic Submarine Hulls
Post by: hotdogPi on February 15, 2025, 01:07:20 PM
You only need 24 diamonds for a full suit of armor.
Title: Re: The Military Wants Ceramic Submarine Hulls
Post by: 02 Park Ave on February 15, 2025, 02:22:50 PM
What is wrong with HY-80?  It's weldable.  Are ceramics?  What is the strength to weight ratio of ceramics anyway?
Title: Re: The Military Wants Ceramic Submarine Hulls
Post by: kernals12 on February 15, 2025, 02:47:06 PM
Quote from: 02 Park Ave on February 15, 2025, 02:22:50 PMWhat is wrong with HY-80?  It's weldable.  Are ceramics?  What is the strength to weight ratio of ceramics anyway?
Very, very high
(https://i.imgur.com/kIr01VW.png)
http://www-materials.eng.cam.ac.uk/mpsite/interactive_charts/spec-spec/NS6Chart.html
Title: Re: The Military Wants Ceramic Submarine Hulls
Post by: kernals12 on February 15, 2025, 02:52:06 PM
Quote from: hotdogPi on February 15, 2025, 01:07:20 PMYou only need 24 diamonds for a full suit of armor.

I assume this is a video game joke?
Title: Re: The Military Wants Ceramic Submarine Hulls
Post by: Max Rockatansky on February 15, 2025, 03:01:09 PM
Quote from: kernals12 on February 15, 2025, 02:52:06 PM
Quote from: hotdogPi on February 15, 2025, 01:07:20 PMYou only need 24 diamonds for a full suit of armor.

I assume this is a video game joke?

Apparently a Minecraft reference:

https://stealthygaming.com/diamonds-for-full-armor-tools/
Title: Re: The Military Wants Ceramic Submarine Hulls
Post by: hotdogPi on February 15, 2025, 03:03:11 PM
I'm pretty sure that webpage is AI-generated. Some of the numbers are wrong (as well as the claim that boots aren't part of a full suit).
Title: Re: The Military Wants Ceramic Submarine Hulls
Post by: Max Rockatansky on February 15, 2025, 03:04:02 PM
Quote from: hotdogPi on February 15, 2025, 03:03:11 PMI'm pretty sure that webpage is AI-generated. Some of the numbers are wrong (as well as the claim that boots aren't part of a full suit).

I wouldn't know given I've never played Minecraft.  I just took your quote and got that result in a search engine.
Title: Re: The Military Wants Ceramic Submarine Hulls
Post by: kernals12 on February 15, 2025, 08:27:42 PM
It's really too bad they couldn't have succeeded in this 20 years ago. If they had, we'd all be driving turbine powered cars by now.
Title: Re: The Military Wants Ceramic Submarine Hulls
Post by: Max Rockatansky on February 15, 2025, 08:32:03 PM
What correlation is there between ceramic hulls and automotive turbine engine development?  It isn't as though the turbine didn't get the old college try by auto manufacturers. 
Title: Re: The Military Wants Ceramic Submarine Hulls
Post by: kalvado on February 15, 2025, 08:45:32 PM
Quote from: Max Rockatansky on February 15, 2025, 08:32:03 PMWhat correlation is there between ceramic hulls and automotive turbine engine development?  It isn't as though the turbine didn't get the old college try by auto manufacturers. 
probably the idea that technologies, including advanced materials, tend to trickle down from most demanding applications to more mundane.
composites may be a good example, which is still making its way into the general car market
Title: Re: The Military Wants Ceramic Submarine Hulls
Post by: kernals12 on February 15, 2025, 08:46:34 PM
Quote from: Max Rockatansky on February 15, 2025, 08:32:03 PMWhat correlation is there between ceramic hulls and automotive turbine engine development?  It isn't as though the turbine didn't get the old college try by auto manufacturers. 

It's actually very interesting. Kerosene burns at about 3500 degrees fahrenheit, gasoline slightly more. Such heat will easily melt all but the most exotic metals. That's not a problem for piston engines because combustion is intermittent and it's easy to provide external cooling. Turbine engines don't have the same luxury, as combustion is continuous and the turbine blades are always going to be exposed to the heat. Engineers can only fix that problem by running the engines with lots of excess air. That keeps the engine from being destroyed, but it also hurts fuel economy because you need a bigger compressor to get the same amount of output.

Beginning in the late 60s, engineers looked at ceramics for the solution. They can handle much higher temperatures than metals (and they're also cheaper and lighter). If they could just get over ceramics' brittleness, they could make turbine engine more efficient than a diesel. But that never happened.
Title: Re: The Military Wants Ceramic Submarine Hulls
Post by: Max Rockatansky on February 15, 2025, 08:57:34 PM
Quote from: kernals12 on February 15, 2025, 08:46:34 PM
Quote from: Max Rockatansky on February 15, 2025, 08:32:03 PMWhat correlation is there between ceramic hulls and automotive turbine engine development?  It isn't as though the turbine didn't get the old college try by auto manufacturers. 

It's actually very interesting. Kerosene burns at about 3500 degrees fahrenheit, gasoline slightly more. Such heat will easily melt all but the most exotic metals. That's not a problem for piston engines because combustion is intermittent and it's easy to provide external cooling. Turbine engines don't have the same luxury, as combustion is continuous and the turbine blades are always going to be exposed to the heat. Engineers can only fix that problem by running the engines with lots of excess air. That keeps the engine from being destroyed, but it also hurts fuel economy because you need a bigger compressor to get the same amount of output.

Beginning in the late 60s, engineers looked at ceramics for the solution. They can handle much higher temperatures than metals (and they're also cheaper and lighter). If they could just get over ceramics' brittleness, they could make turbine engine more efficient than a diesel. But that never happened.

Still have to exhaust that heat somewhere.  That was a major issue with the turbine car concepts, stepping behind the exhaust could lead to a bad time. 
Title: Re: The Military Wants Ceramic Submarine Hulls
Post by: Max Rockatansky on February 15, 2025, 09:00:51 PM
Quote from: kalvado on February 15, 2025, 08:45:32 PM
Quote from: Max Rockatansky on February 15, 2025, 08:32:03 PMWhat correlation is there between ceramic hulls and automotive turbine engine development?  It isn't as though the turbine didn't get the old college try by auto manufacturers. 
probably the idea that technologies, including advanced materials, tend to trickle down from most demanding applications to more mundane.
composites may be a good example, which is still making its way into the general car market

Fair enough, but composite materials don't necessarily solve the issues of packaging a powertrain (as noted in the above comment).  Even the early nuclear car concepts never really got off the drawing board because there was no way to solve the exhaust issues.
Title: Re: The Military Wants Ceramic Submarine Hulls
Post by: kernals12 on February 15, 2025, 09:01:25 PM
Quote from: Max Rockatansky on February 15, 2025, 08:57:34 PM
Quote from: kernals12 on February 15, 2025, 08:46:34 PM
Quote from: Max Rockatansky on February 15, 2025, 08:32:03 PMWhat correlation is there between ceramic hulls and automotive turbine engine development?  It isn't as though the turbine didn't get the old college try by auto manufacturers. 

It's actually very interesting. Kerosene burns at about 3500 degrees fahrenheit, gasoline slightly more. Such heat will easily melt all but the most exotic metals. That's not a problem for piston engines because combustion is intermittent and it's easy to provide external cooling. Turbine engines don't have the same luxury, as combustion is continuous and the turbine blades are always going to be exposed to the heat. Engineers can only fix that problem by running the engines with lots of excess air. That keeps the engine from being destroyed, but it also hurts fuel economy because you need a bigger compressor to get the same amount of output.

Beginning in the late 60s, engineers looked at ceramics for the solution. They can handle much higher temperatures than metals (and they're also cheaper and lighter). If they could just get over ceramics' brittleness, they could make turbine engine more efficient than a diesel. But that never happened.

Still have to exhaust that heat somewhere.  That was a major issue with the turbine car concepts, stepping behind the exhaust could lead to a bad time. 

That is exactly the opposite of the truth. Thanks to the use of a regenerator, Chrysler was able to get exhaust temperatures *lower* than that of a piston engine.
Title: Re: The Military Wants Ceramic Submarine Hulls
Post by: kernals12 on February 15, 2025, 09:02:03 PM
Quote from: Max Rockatansky on February 15, 2025, 09:00:51 PM
Quote from: kalvado on February 15, 2025, 08:45:32 PM
Quote from: Max Rockatansky on February 15, 2025, 08:32:03 PMWhat correlation is there between ceramic hulls and automotive turbine engine development?  It isn't as though the turbine didn't get the old college try by auto manufacturers. 
probably the idea that technologies, including advanced materials, tend to trickle down from most demanding applications to more mundane.
composites may be a good example, which is still making its way into the general car market

Fair enough, but composite materials don't necessarily solve the issues of packaging a powertrain (as noted in the above comment).  Even the early nuclear car concepts never really got off the drawing board because there was no way to solve the exhaust issues.
Nuclear car concepts? Is that a typo?
Title: Re: The Military Wants Ceramic Submarine Hulls
Post by: Max Rockatansky on February 15, 2025, 09:13:25 PM
Quote from: kernals12 on February 15, 2025, 09:02:03 PM
Quote from: Max Rockatansky on February 15, 2025, 09:00:51 PM
Quote from: kalvado on February 15, 2025, 08:45:32 PM
Quote from: Max Rockatansky on February 15, 2025, 08:32:03 PMWhat correlation is there between ceramic hulls and automotive turbine engine development?  It isn't as though the turbine didn't get the old college try by auto manufacturers. 
probably the idea that technologies, including advanced materials, tend to trickle down from most demanding applications to more mundane.
composites may be a good example, which is still making its way into the general car market

Fair enough, but composite materials don't necessarily solve the issues of packaging a powertrain (as noted in the above comment).  Even the early nuclear car concepts never really got off the drawing board because there was no way to solve the exhaust issues.
Nuclear car concepts? Is that a typo?

No, this was a thing Ford did some work on.  The concept was called the Nucleon and never was more than something that existed on paper.
Title: Re: The Military Wants Ceramic Submarine Hulls
Post by: kernals12 on February 15, 2025, 10:12:03 PM
With this program, DARPA could send us into the stone age.
Title: Re: The Military Wants Ceramic Submarine Hulls
Post by: sglaughlin on February 16, 2025, 12:48:28 AM
There is a series of sci-fi military adventure books about a near future war between the US, UK and others and a German/South African alliance.  The main players in these books are a US submarine with ceramic hull (50kt top speed, dive to 5,000 feet shooting all sorts of high power conventual and nuclear torpedoes.  The other side also has a couple of these.  See:

https://www.goodreads.com/series/85465-jeffrey-fuller
Title: Re: The Military Wants Ceramic Submarine Hulls
Post by: kernals12 on February 16, 2025, 01:51:36 AM
I'm imagining ceramic bridges. They could be made from panels fabricated off-site, trucked in, and then bolted together using far less material and labor than ones made from reinforced concrete. They'd also be largely immune to corrosion and thermal expansion.
Title: Re: The Military Wants Ceramic Submarine Hulls
Post by: GaryV on February 16, 2025, 08:36:57 AM
Quote from: kernals12 on February 15, 2025, 09:01:25 PMChrysler was able

What Chrysler vehicle used a turbine? A vehicle that was older than most members on this board. In a half-century since, there hasn't been improvements that could cause such a thing to become viable. Chrysler stopped development because of emissions and poor fuel economy. So what would a turbine contribute today?

Title: Re: The Military Wants Ceramic Submarine Hulls
Post by: kernals12 on February 16, 2025, 09:13:23 AM
Quote from: GaryV on February 16, 2025, 08:36:57 AM
Quote from: kernals12 on February 15, 2025, 09:01:25 PMChrysler was able

What Chrysler vehicle used a turbine? A vehicle that was older than most members on this board. In a half-century since, there hasn't been improvements that could cause such a thing to become viable. Chrysler stopped development because of emissions and poor fuel economy. So what would a turbine contribute today?



Well a ceramic material that's ductile not brittle makes that possible, or at least it would if not for the imminent dominance of the electric vehicle.
Title: Re: The Military Wants Ceramic Submarine Hulls
Post by: kalvado on February 16, 2025, 09:33:49 AM
Quote from: Max Rockatansky on February 15, 2025, 09:00:51 PM
Quote from: kalvado on February 15, 2025, 08:45:32 PM
Quote from: Max Rockatansky on February 15, 2025, 08:32:03 PMWhat correlation is there between ceramic hulls and automotive turbine engine development?  It isn't as though the turbine didn't get the old college try by auto manufacturers. 
probably the idea that technologies, including advanced materials, tend to trickle down from most demanding applications to more mundane.
composites may be a good example, which is still making its way into the general car market

Fair enough, but composite materials don't necessarily solve the issues of packaging a powertrain (as noted in the above comment).  Even the early nuclear car concepts never really got off the drawing board because there was no way to solve the exhaust issues.
It's not about power train, it's an example of advanced material.
Composite bodies for race cars seem to be a thing. Lighter, stronger, hard to repair, more expensive (at least for now). Composite planes are a thing right now.
Quote from: Max Rockatansky on February 15, 2025, 08:57:34 PM
Quote from: kernals12 on February 15, 2025, 08:46:34 PM
Quote from: Max Rockatansky on February 15, 2025, 08:32:03 PMWhat correlation is there between ceramic hulls and automotive turbine engine development?  It isn't as though the turbine didn't get the old college try by auto manufacturers. 

It's actually very interesting. Kerosene burns at about 3500 degrees fahrenheit, gasoline slightly more. Such heat will easily melt all but the most exotic metals. That's not a problem for piston engines because combustion is intermittent and it's easy to provide external cooling. Turbine engines don't have the same luxury, as combustion is continuous and the turbine blades are always going to be exposed to the heat. Engineers can only fix that problem by running the engines with lots of excess air. That keeps the engine from being destroyed, but it also hurts fuel economy because you need a bigger compressor to get the same amount of output.

Beginning in the late 60s, engineers looked at ceramics for the solution. They can handle much higher temperatures than metals (and they're also cheaper and lighter). If they could just get over ceramics' brittleness, they could make turbine engine more efficient than a diesel. But that never happened.

Still have to exhaust that heat somewhere.  That was a major issue with the turbine car concepts, stepping behind the exhaust could lead to a bad time. 
Heat in exhaust is lost energy. Noise, high fuel burn..
As far as I understand, small turbines are difficult due to more strict tip seal requirements. And that is a fast seal, unlike slower piston ring.
I believe there are turbine tanks, but not even heavy military support vehicles....
Title: Re: The Military Wants Ceramic Submarine Hulls
Post by: 02 Park Ave on February 16, 2025, 11:56:13 AM
Parnelli Jones drove a turbine powered car for Andy Granatell (STP) in the 1967 Indy 500.

He led most of the race but failed to finish when he experienced a transmission failure eight miles from the checkered flag.
Title: Re: The Military Wants Ceramic Submarine Hulls
Post by: kernals12 on February 16, 2025, 12:47:59 PM
I'm looking forward to ceramic cars and houses.
Title: Re: The Military Wants Ceramic Submarine Hulls
Post by: kalvado on February 16, 2025, 12:55:08 PM
Quote from: kernals12 on February 16, 2025, 12:47:59 PMI'm looking forward to ceramic cars and houses.
Bricks are a flavor of ceramic. Jus'saying.
Title: Re: The Military Wants Ceramic Submarine Hulls
Post by: kernals12 on February 16, 2025, 12:57:14 PM
Quote from: kalvado on February 16, 2025, 12:55:08 PM
Quote from: kernals12 on February 16, 2025, 12:47:59 PMI'm looking forward to ceramic cars and houses.
Bricks are a flavor of ceramic. Jus'saying.

Hence what I said about DARPA sending us back to the stone age
Title: Re: The Military Wants Ceramic Submarine Hulls
Post by: Scott5114 on February 16, 2025, 08:41:08 PM
Quote from: kernals12 on February 15, 2025, 01:05:35 PMArtificial diamonds are already mass produced. It takes 2 weeks under extremely high pressure under current processes, which is expensive. And even if that wasn't an issue, diamonds are very difficult to work with and they are quite fragile. Not very desirable for making a submarine hull.

They could always try using spades or clubs instead. (Not hearts, they're easily broken.)
Title: Re: The Military Wants Ceramic Submarine Hulls
Post by: kernals12 on February 22, 2025, 01:40:06 PM
The great thing about ceramics is they are made from unbelievably abundant substances. 28% of the earth's crust is silicon (silicon nitride and silicon carbide). In the future, our cities may be made of the very dirt that was excavated to build them.
Title: Re: The Military Wants Ceramic Submarine Hulls
Post by: kalvado on February 22, 2025, 01:52:14 PM
Quote from: kernals12 on February 22, 2025, 01:40:06 PMThe great thing about ceramics is they are made from unbelievably abundant substances. 28% of the earth's crust is silicon (silicon nitride and silicon carbide). In the future, our cities may be made of the very dirt that was excavated to build them.
Lol... Wait until you see rare earth ceramics.